Tuesday, July 2, 2013

Progress Finally Continues!

Yesterday shortly after I arrived at work my new remanufactured heads showed up. About a week later than the company originally said, but oh well. I just happened to have today off of work so it worked out more or less.


 
 
One of my pretty new heads! Everything seems to be the same as the ones I took off of there, so that's a good thing. The day started off rainy and didn't clear up until around 1:30pm so I got a late start on the project. Like usual.
 
 
First up was to clean up any dirt that had fallen into the cylinders during all of this, so I got out the shop vac and got out everything that I could. Then at the last minute I decided to take the AC compressor off since it wasn't hooked up or working at all anyway. That opened up a good sized space on the front of the engine. I had been thinking about maybe fixing the AC eventually but only one vehicle I've owned has ever had working AC, so I'll just make do without.
 
 
I haven't run into any real problems yet. Of course everything takes longer than I think it will and the most simple tasks usually end up being incredibly tedious and time consuming. Case in point, replacing the radiator and bypass hose. The screws on the hose clamps were in impossible locations and I had to reach in while bending down underneath the steering wheel. 

 
Both heads have been installed
 
 
 
Exhaust manifolds are on and so is the intake manifold.
 
 
In the picture above the intake isn't bolted down all the way yet. It is now, as I type this. There were numerous brackets that went under some of those bolt heads and I had to take a look at all the pictures I took to remember exactly what went where. Thankfully, I took good pictures. 
 
I didn't manage to get it all back together today. I got close, but in the end I didn't make it. I think I have even less to do than I think I do, but I know it's still a couple of good hours work. Carb needs to go back on, brake booster vacuum line, need to reconnect the exhaust pipes to the exhaust manifolds. There's one bolt for the alternator that screws into the side of the head that I can't get to line up properly and thread in. Spark plugs need to go in, figure out which wire goes to which plug. I'm probably forgetting something but then just fill it up with coolant again and give it an oil change!  Then, finally, I will be able to have the old moment of truth when I try to start it back up.
 
Not sure when I'll work on it next. Back to work tomorrow until the weekend. Thursday I go in earlier than usual and get out early because of Independence Day so I might be able to get things wrapped up Thursday afternoon.

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